Brief introduction of manufacturing process
The ultrasonic metal powdering technology process involves heating the required powder material to a liquid state in the front-end melting module. This liquid is then introduced into the mid-stage ultrasonic atomization surface. Simultaneously, an ultrasonic generator produces high-frequency electromagnetic energy, which is converted into high-frequency mechanical energy via an ultrasonic transducer, resulting in longitudinal high-frequency vibration. The output end of the transducer is connected to an amplitude booster, which amplifies the vibration and transmits it to the atomization surface, generating a standing wave. As the molten metal liquid passes through the atomization surface, it is fragmented into uniform micron-sized droplets under the influence of the high-frequency vibration and standing wave. In an inert gas protection preparation environment, these droplets rapidly cool and solidify, forming micron-sized metal solid particles. These solidified metal particles fall into the powder collection cylinder and are collected to become the desired metal powder.
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The precision of these welds is unmatched; we finally achieved the clean, hermetic seals we needed for our sensitive medical device components without any heat distortion.
We were up and running the same day it arrived; the intuitive controls made it simple for our team to start producing perfect welds on our plastic prototypes with no prior experience.
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