Ultra Welding Equipment for Batteries & Electronics | 20KHz

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Ultra Welding: High-Precision Ultrasonic & Resistance Welding for Metals, Plastics & Electronics​

Ultra Welding: High-Precision Ultrasonic & Resistance Welding for Metals, Plastics & Electronics​

Discover ​​Ultra Welding​​—the next-generation ​​ultrasonic and resistance welding technology​​ for ​​strong, clean, and efficient bonds​​ in ​​metals, plastics, and electronics​​. Unlike traditional welding, ​​Ultra Welding​​ uses ​​high-frequency vibrations (ultrasonic) or controlled electrical resistance (resistance welding)​​ to create ​​durable, distortion-free joints​​ without filler materials, flux, or excessive heat.
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Advantages of Ultra Welding

Customized Solutions

Most ultrasonic equipment needs to be customized according to the customer's actual use environment (laboratory or production line) and usage requirements. We can provide 10-100 watt laboratory equipment and 100 watt-3000 watt industrial-grade equipment.

Repair Service

Provide professional maintenance services. Even the best products need to meet stringent maintenance requirements. We support 24/7 maintenance services. Our technical engineers are ready to provide you with professional knowledge and technology at any time.

Requirements Testing

When you are not sure whether the product you have can be treated with ultrasound, you can mail the sample to us. We will use professional ultrasonic equipment to process it.

Core Customization

We can provide customized high-power transducers of 15K-120K. The transducers are made of aviation aluminum and PZT-8 piezoelectric ceramics. Through charge accumulation, the prestress is accurately obtained in real time to avoid the risk of high impedance and crystal cracking of the transducer.

​Industrial Ultra Welding Equipment – 20KHz Ultrasonic Metal Welder for Batteries & Electronics​

Ultrasonic mask welding machine

  Ultrasonic mask welding machine utilizes high-frequency vibration waves transmitted to the surfaces of two objects to be welded. Under pressure, the surfaces of the two objects rub against each other, causing molecular fusion between them.

  On masks, one can observe numerous weld marks, such as at the edges, ear loops, and exhalation valves, which are all created through ultrasonic welding. As shown in the diagram, during the production process of masks, we can clearly see the full plastic nose bridge welding, edge welding after folding, breathing valve welding, multi-layer rolling welding, and ear loop welding. All these processes are accomplished using ultrasonic welding technology.

FAQ

What does your company offer?

We Provide a Complete Set Of Ultrasonic Application Solutions including:ultrasonic atomization system、ultrasonic atomization metal powder production、ultrasonic metal fatigue testing system、 ultrasonic solution emulsification equipment、ultrasonic welding equipment、ultrasonic cutting equipment
We has cooperated with top domestic universities and research institutions to overcome a number of internationally leading technologies, and launched advanced ultrasonic manufacturing metal powder products both at home and abroad.
The metal powder products produced by our company are involved in aerospace, medical devices, automotive sectors, etc.
We provide customers with advanced and reliable metal powder materials. We offer both finished metal powder sales and metal powder processing services.

Our Company

Our company successfully delivered high temperature and high frequency fatigue diffraction and imaging in-situ experimental equipment

18

Jul

Our company successfully delivered high temperature and high frequency fatigue diffraction and imaging in-situ experimental equipment

Hangcao Technology successfully deployed in-situ diffraction and imaging equipment for high-temperature, high-frequency fatigue testing at Shanghai Synchrotron Center. Learn how this innovation advances fatigue research and multi-functional testing capabilities.
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Deciphering ultrasonic metal material fatigue testing, our company has become the supplier of metal material fatigue testing equipment for China Commercial Aircraft Corporation.

18

Jul

Deciphering ultrasonic metal material fatigue testing, our company has become the supplier of metal material fatigue testing equipment for China Commercial Aircraft Corporation.

Discover how ultrasonic fatigue testing delivers 10x faster data for metals. Learn why our system is trusted by China Commercial Aircraft Corporation for precision and reliability.
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The high temperature and ultra-high cycle fatigue test system was successfully inspected and accepted

18

Jul

The high temperature and ultra-high cycle fatigue test system was successfully inspected and accepted

Discover how Hangzhou Jiazhen's ultrasonic fatigue test system is revolutionizing high-cycle material testing for aerospace components. Learn more.
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Our company participated in the highest-level

21

Jul

Our company participated in the highest-level "China Mechanics Conference"

Discover key insights from our participation in the premier China Mechanics Conference. Explore advancements, collaboration opportunities, and future trends in mechanics.
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What Our Clients Are Saying

Klaus B
Klaus B

This ultrasonic welder slashed our assembly time on automotive parts by over 50%, and the bond strength is consistently stronger than the parent material itself.

Alex K.
Alex K.

Incredibly reliable for high-volume production—our line hasn't experienced a single downtime event since we integrated this system, which is vital for our output.

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Why Choose Us

Why Choose Us

Hangzhou Hangchao Technology Co., Ltd is a national high-tech enterprise that develops, produces and sells high-power ultrasonic core components and complete sets of application equipment. Continuously launch leading high-power ultrasonic technology products at home and abroad, and provide complete solutions for ultrasonic applications for various scientific research units and enterprises.