Ultrasonic Metal Welding Machines | 20-40kHz Precision Bonding

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Ultrasonic Metal Welding Machine – Precision Bonding for Aluminum, Copper & Thin Metals Without Heat or Solder​

Ultrasonic Metal Welding Machine – Precision Bonding for Aluminum, Copper & Thin Metals Without Heat or Solder​

Discover ​​ultrasonic metal welding​​—the ​​advanced, no-heat, no-solder​​ technology that creates ​​strong, reliable bonds for aluminum, copper, nickel, and thin metals​​ in ​​seconds​​. Used in ​​battery manufacturing, automotive, electronics, and renewable energy​​, this ​​solid-state welding​​ process joins metals through ​​high-frequency vibrations (20-40 kHz)​​ without melting, deformation, or intermetallic compounds.
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Advantages of Ultrasonic Metal Welding

Customized Solutions

Most ultrasonic equipment needs to be customized according to the customer's actual use environment (laboratory or production line) and usage requirements. We can provide 10-100 watt laboratory equipment and 100 watt-3000 watt industrial-grade equipment.

Repair Service

Provide professional maintenance services. Even the best products need to meet stringent maintenance requirements. We support 24/7 maintenance services. Our technical engineers are ready to provide you with professional knowledge and technology at any time.

Requirements Testing

When you are not sure whether the product you have can be treated with ultrasound, you can mail the sample to us. We will use professional ultrasonic equipment to process it.

Core Customization

We can provide customized high-power transducers of 15K-120K. The transducers are made of aviation aluminum and PZT-8 piezoelectric ceramics. Through charge accumulation, the prestress is accurately obtained in real time to avoid the risk of high impedance and crystal cracking of the transducer.

Professional Ultrasonic Metal Welding Machine - 20kHz/40kHz Precision Bonding for Batteries & Electronics

Product Description

  Ultrasonic metal welding oes not require the surface of the molten material to connect them. Instead, it applies high-frequency vibration to the two metal workpieces that need to be connected, which are placed between the "weld head" and the "anvil". The lower workpiece is "grabbed" by the toothed lines on the anvil and fixed in place. The frame drives the weld head to press the upper workpiece down until the upper and lower workpieces are in close contact and pressed. Then the welding head vibrates horizontally to generate vibration energy and remove surface contaminants and other coatings on the joint surface of the upper and lower workpieces. The friction generated by vibration will clear the unevenness of the joint surface, creating a clean, continuous welding area, allowing the atoms to cross the joint surface and spread freely to the other side. When the vibration stops, the free diffusion of this atom will recrystallize into a fine grain structure comparable to that of the cold-worked metal.

FAQ

What does your company offer?

We Provide a Complete Set Of Ultrasonic Application Solutions including:ultrasonic atomization system、ultrasonic atomization metal powder production、ultrasonic metal fatigue testing system、 ultrasonic solution emulsification equipment、ultrasonic welding equipment、ultrasonic cutting equipment
We has cooperated with top domestic universities and research institutions to overcome a number of internationally leading technologies, and launched advanced ultrasonic manufacturing metal powder products both at home and abroad.
The metal powder products produced by our company are involved in aerospace, medical devices, automotive sectors, etc.
We provide customers with advanced and reliable metal powder materials. We offer both finished metal powder sales and metal powder processing services.

Our Company

Our company successfully delivered high temperature and high frequency fatigue diffraction and imaging in-situ experimental equipment

18

Jul

Our company successfully delivered high temperature and high frequency fatigue diffraction and imaging in-situ experimental equipment

Hangcao Technology successfully deployed in-situ diffraction and imaging equipment for high-temperature, high-frequency fatigue testing at Shanghai Synchrotron Center. Learn how this innovation advances fatigue research and multi-functional testing capabilities.
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Deciphering ultrasonic metal material fatigue testing, our company has become the supplier of metal material fatigue testing equipment for China Commercial Aircraft Corporation.

18

Jul

Deciphering ultrasonic metal material fatigue testing, our company has become the supplier of metal material fatigue testing equipment for China Commercial Aircraft Corporation.

Discover how ultrasonic fatigue testing delivers 10x faster data for metals. Learn why our system is trusted by China Commercial Aircraft Corporation for precision and reliability.
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Recently, our company formed relevant personnel to promote and promote all employees and train them on technical theories. At the training meeting, we will popularize the science of ultrasonic core - related knowledge about transducers

18

Jul

Recently, our company formed relevant personnel to promote and promote all employees and train them on technical theories. At the training meeting, we will popularize the science of ultrasonic core - related knowledge about transducers

Discover how our company trains new and experienced staff on ultrasonic core technology and transducer operation. Learn the science, limits, and applications. Join our learning journey!
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Our company participated in the highest-level

21

Jul

Our company participated in the highest-level "China Mechanics Conference"

Discover key insights from our participation in the premier China Mechanics Conference. Explore advancements, collaboration opportunities, and future trends in mechanics.
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What Our Clients Are Saying

Alex K.
Alex K.

Incredibly reliable for high-volume production—our line hasn't experienced a single downtime event since we integrated this system, which is vital for our output.

Jen P.
Jen P.

We were up and running the same day it arrived; the intuitive controls made it simple for our team to start producing perfect welds on our plastic prototypes with no prior experience.

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Why Choose Us

Why Choose Us

Hangzhou Hangchao Technology Co., Ltd is a national high-tech enterprise that develops, produces and sells high-power ultrasonic core components and complete sets of application equipment. Continuously launch leading high-power ultrasonic technology products at home and abroad, and provide complete solutions for ultrasonic applications for various scientific research units and enterprises.